Plant Location: Italy
Type: Environmental protection, waste tire recycling, rubberized asphalt production
Model: RGS-15S
Production Capacity: 15 t/h rubberized asphalt
Manufacturing and Quality Control of the Asphalt Rubber Plant
In October 2024, LYROAD received an inquiry from an established Italian infrastructure company seeking to upgrade their existing asphalt mixing plant production line with environmentally friendly technology. The client, with years of experience in local infrastructure development, aimed to enhance the environmental performance and engineering quality of their road materials. After comprehensive technical discussions and site assessments, our engineering team recommended this asphalt rubber blending unit as the optimal solution for their requirements. This advanced asphalt rubber blending equipment perfectly aligns with European market demands for circular economy and green infrastructure development.
The manufacturing process of the RGS-15S Asphalt Rubber Plant began immediately after contract signing, with production taking place at LYROAD's advanced manufacturing facility in Xuchang. Our quality control team implemented rigorous testing protocols throughout the manufacturing process, ensuring that every component of this advanced Asphalt Rubber Plant met the stringent European standards. The equipment features our proprietary triple composite mixing technology, which achieves molecular-level fusion between rubber powder and base asphalt, resulting in superior quality of the eco-friendly pavement material - Rubberized asphalt concrete (RAC). This innovative technology enables the utilization rate of waste tire rubber powder to exceed 92%, significantly contributing to environmental sustainability while producing high-performance modified asphalt.
Shipment and Transportation of the Asphalt Rubber Plant
On November 4, 2024, the RGS-15S Asphalt Rubber Plant was carefully packaged and loaded at our Xuchang production base for shipment to Italy. This specialized Asphalt Rubber Plant was secured using specialized maritime transportation protocols to ensure safe delivery across the three-week ocean voyage. Our logistics team coordinated closely with Italian customs and port authorities to facilitate smooth clearance procedures. The modular design of the equipment significantly simplified the transportation process, with all components properly protected against maritime conditions during the extended journey to the European destination.
The successful arrival of the equipment in Italy marked the beginning of the installation phase. Our technical documentation and installation manuals were prepared in multiple languages to ensure clear communication with the Italian installation team. The equipment's arrival was coordinated with the client's project timeline to minimize downtime and ensure seamless integration with their existing asphalt mixing plant infrastructure.
On-Site Installation and Commissioning of the Asphalt Rubber Plant
Following the equipment's arrival in Italy, LYROAD's experienced engineering team traveled to the installation site to oversee the complete setup and commissioning process. The installation process involved careful integration of the RGS-15S unit, a state-of-the-art Asphalt Rubber Plant, with the client's existing asphalt mixing plant, creating a comprehensive "asphalt production-mixing-application" industrial chain. This integration approach maximizes operational efficiency while supporting local infrastructure projects in achieving carbon reduction and efficiency improvement goals.
| LYROAD Related Asphalt Rubber Plant Product Specifications - LXJ-10 | |
| Heat Transfer Oil Boiler Capacity | 400,000kcal |
| Burner Model | RL-50 |
| Thermal Oil Circulating Pump Flow Rate | 40m³/h |
| Finished Tank Volume | 12m³ |
| Agitator Motor Power | 22kW |
The commissioning process involved comprehensive testing of all system components, including the heat transfer oil system, mixing mechanisms, and control systems. Our engineers worked closely with the Italian technical team to ensure proper operation and provide comprehensive training on equipment maintenance and operation procedures. The installation precision and operational stability of the equipment successfully passed client acceptance testing, establishing a solid foundation for this first-time cooperation between LYROAD and the Italian infrastructure company.
Successful Operation and Market Impact
The successful implementation of this project in Italy represents more than just equipment delivery; it demonstrates LYROAD's commitment to providing comprehensive lifecycle services and technical innovation. The project has accumulated valuable experience for our company's expansion into the European market and paves the way for future collaborations with European infrastructure companies. As we continue to focus on technological innovation and comprehensive service delivery, LYROAD is positioned to serve global infrastructure development with more "Made in China" intelligent equipment solutions.
