IAP Super-mobile Asphalt Plant
IAP Series asphalt mixing plant has the following characteristics: All components integrated into one or two movable units, rapid assembly (only several hours are needed), no foundation required, efficiency of fuel consumption. They are ideal for all types of road-building projects.
- Model: IAP40 ~ IAP120
- Product Capacity: 40t/h ~ 120t/h
- Highlights: 1. All in One Mobility or Two; 2. Reassembly Completed In Hours; 3. Zero Foundation Required
ISO、CE、EAC- 12-month Warranty
- L/C Accepted
- 7*24H Response
Brief Introduction
As the most advanced technology for the production of asphalt and most compact line of asphalt plants on the market, the IAP Series Asphalt plants have the following characteristics: In 1 mobile unit, Lower cost of transportation, Lower area and lower cost of installation, Fast and easy installation, Efficiency of fuel consumption, Excellent production visibility, Comfort and ergonomics in operation, Safety of operation. Ideal for all types of projects.
IAP series asphalt plants feature flexibility and hypermobility, quite easy to implement relocation between job sites; not a month, not a day, only a while needs to be taken to reassemble and restart production; folding brackets and ingenious engineering leave no foundation required, lots of downtime and laborforce saved.
Technical Parameters
| Model | IAP40 | IAP60 | IAP80 | IAP100 | IAP120 |
|---|---|---|---|---|---|
| Capacity | 40 t/h | 60 t/h | 80 t/h | 100 t/h | 120 t/h |
| Drying & Mixing Drum | Φ1200*5000mm | Φ1500*6500mm | Φ1500*6650mm | Φ1500*7500mm | Φ1800*8000mm |
| Fuel Consumption | diesel consumption: 6.5 kg/ton | ||||
| Hot Asphalt Temperature | 130℃-165℃ (adjustable) | ||||
| Air Emissions | ≤100 mg/Nm³ | ||||
| Installation Power | 63.55 kW | 99.5 kW | 115 kW | 167 kW | 226 kW |
| Total Weight | 26 T | 30 T | 40 T | 55 T | 70 T |
| Transport State Dimension | 17.1m*3.09m*4m (L*W*H) | 20m*3.09m*4m (L*W*H) | 23m*3.09m*4m (L*W*H) | 23m*3.09m*4m (L*W*H) | 23m*3.09m*4m (L*W*H) |
| Plant Covering Area | 17m*37m*5.5m (L*W*H) | ||||
Structure Diagram
1. Cold Feeders; 2. Parallel-flow Drying Drum; 3. Automotive Chassis; 4. Dust Collector; 5. Loud-out Conveyor; 6. Control Room; 7. Bitumen Tank(Optional)
By virtue of 20 years of experience in design and manufacturing, Liaoyuan’s asphalt plants are known for productivity, efficiency, and durability. IAP series, specifically researched and developed for regions where high mobility is in demand, is no exception.
Super-mobile Asphalt Plant Components
1. Whole production line in only one or two mobile unit
① Continuous integrated mobile
type, ideal for all types of projects. The whole production line in only one mobile unit reflects lower
transport costs, and lower investment of the plant and freight package; easy adaptation to different
construction sites, low complexity for installation, less mobilization and assembly time.
② Heavy duty components with long service life.
③ Intelligent fault diagnosis system.
④ Free random accessories, easy access to wear elements.
2. Efficiency in fuel consumption
① The repeatedly optimized design of the lifting blade
and the stainless steel insulation layer can effectively reduce the heat loss of the drying drum, save fuel
consumption and greatly improve the thermal efficiency.
② The burning zone of the drying drum adopts wear-resistant and heat-resistant materials with long service
life.
③ Gas secondary ignition, high reliability of ignition.
④ Unique purge pipeline, effectively prevent oil circuit blockage.
3. Control System With Switchable Operation Modes
① The system will alert the operator if
he needs to intervene or switch the plant into a safe state in case of emergency.
② Auto and manual operation mode are available, and the operator can switch to manual operation at any time.
③ Online fault detection helps the operator troubleshoot malfunction with no difficulty.
④ Intuitive display of all process control parameters and optimized operation flow ensure total reliability and
superior performance.
⑤ The wall of the control cabin is made of color steel plate, jacketed by double-layer thermal insulation and
sound insulation.
⑥ All the main electrical components adopted in the console are of world-famous brands like Siemens, enjoying
interlocking and secondary protection function.
⑦ The control cabin comes with a split air conditioner and a folding ladder.
4. Dust Collector With Folding Chimney
① Water mist formed inside the dust collector by 6
clog-free large stainless steel spray nozzles is able to meet minimum water make-up requirements.
② The damper of the induced draft fan can be automatically adjusted to formulate the constant negative pressure,
helping achieve optimum cleaning efficiency.
③ Aside from the water mist, water film and cyclone dust filtration techniques also contribute to a very good
entrapping of the dust-laden exhaust gas.
④ The chimney can be folded to one side of the dust collector when the asphalt plant is ready for transportation,
reducing the unexpected risk due to height.
5. Cold Feeders With Belt Scale
① The underfeeding alarm will sound in case of aggregates
shortage.
② Automatic wall vibrator can avoid materials adherence on the steep wall of fine aggregate hopper.
③ Individual belt scale beneath each hopper ensures the dosing of aggregates aligned with the preset
proportion.
④ Synchronous proportional automatic control will be done due to variable frequency conversion speed
control.
⑤ Protection grid at top of each hopper effectively buffers the shock from aggregates flow and meanwhile screens
oversize aggregates.
⑥ Side idler and rubber sweeper are employed to keep the aggregates supplying more fluent and prolong the service
life of the belt.
⑦ The plates connected with the top of hoppers, able to flip upside down, increase the volume of aggregate
feeding.
6. Parallel-flow Drying Drum
① The stainless steel insulation layer effectively reduce the
heat loss, improving the thermal efficiency to the largest extent.
② The burning zone of the drying drum adopts wear-resistant and heat-resistant materials with long service
life.
③ Continuous mixing ensures extra-high production efficiency of the whole plant.
④ More realible two-stage ignition system is employed.
⑤ World famous dual-fuel burners are available for option, with combustion efficiency guaranteed.
7. Automotive Chassis With Robust Structure
① It’s made of low-alloy high-strength steel
with a large cross-sectional area, owning good strength and rigidity.
② Double axle assembly and eight wheels enable itself to shoulder a huge payload.
③ Centralized lubrication makes the originally annoying lubricating work more convenient.
④ The supporting legs are solid, and the contact surface with the ground is large so that the uneven ground can
be overcomed.
8. Load-out Conveyor With Drag Chain
① The drag conveyor is fully enclosed not only to
avoid heat loss but to minimize the contamination of the surrounding environment caused by the asphalt
fume.
② Secondary mixing can be realized thanks to the drag chain conveyor, making the asphalt mixture more
uniform.
③ The mixture is dragged by scraping and hence all the fines are conveyed and not lost.
9. Bitumen Storage Tank (Optional)
① Two kinds of bitumen tanks are available. The hot oil
heated tanks are supplied with a thermic oil heater. The direct heating tanks are supplied with a burner.
② All bitumen tanks are supplied with auto thermostatic controls and level indicators.
③ Provided with automotive chassis, the bitumen tank is also easy to move as one mobile unit.
④ Storage capacities range from 20t to 30t.
