Bitumen Emulsion Plant
Produce several kinds of bitumen emulsion;
Container structure, ease of transportation.
You do need a proper bitumen emulsion plant if you are seeking bitumen emulsion for waterproofing, asphalt road surfacing as well as road building. All of these are great applications that require bitumen emulsion. You can use it to produce bitumen emulsion at any given time if you have one.
Bitumen emulsion is widely used in road construction and maintenance:
1. New road construction: prime coat, adhesive coat and seal coat;
2. road maintenance: fog seal, slurry seal, micro surfacing treatment, chip seal, ultra thin wearing layer, pothole rehabilitation and etc.;
3. Road pavement recycling: cold in-place recycling asphalt.
LR /GLR series bitumen emulsion plant developed by Liaoyuan Machinery is an ideal equipment for bitumen emulsion production.
| Model | LR-6 | LR-10 | GLR-6 | GLR-10 |
| Main function | Common bitumen emulsion | Common bitumen emulsion Modified bitumen emulsion |
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| Capacity (t/h) | 4~6 | 6~10 | 6 | 10 |
| Emulsion fineness | 1~5μm takes up 85% | 2~5μm | ||
| Overall size (m) | 6 x 2.1 x 2.3 | 6 x 2.2 x 2.3 | 6 x 2.2 x 2.53 | 6 x 2.1 x 2.35 |
| Heating method | Heated by hot oil | |||
| Water tank capacity(m³) | 2.5 | 7 | 3 | 4.5 |
| Preparation tank capacity(m³) | 1.2 x 2 | 1.4 x 2 | 1.2 x 2 | 1.4 x 2 |
| Bitumen pump capacity(m³) | 3 | 8 | 4 | 10 |
| Installed power(kW) | 28 | 44 | 32 | 42 |
| Power requirement | 380V 50Hz (or as required) | |||
| Hot oil temperature (℃) | 200~250 | |||
| Heat exchange area(㎡) | 8.32 | 12.17 | 7.15 | 8.32 |
| Hot oil tank capacity | 0.11(m³) or 100kg | 0.13(m³) or 120kg | 0.10(m³) or 85kg | 0.11(m³) or 100kg |
| Temperature measuring range | 0~150℃ | |||
| Temperature measuring error | <1℃ | |||
1. Bitumen pump, soap pump and dosage pump (for emulsifier supply and measurement) are all driven by variable frequency motors, high precision in weighing and dosage.
2. Adopting international famous colloid mill, producing homologous, stable and reliable bitumen emulsion; clearance between rotor and stator of the colloid mill is adjustable, the min. particle size is 1μm, fit for both bitumen emulsion and modified bitumen emulsion production.
3. Two preparation tanks take turn to produce diluted emulsifier solution, ensuring continuous production.
4. Pipes, valves and tanks and other main components are all made by corrosion resistant material, longer service life.
5. PLC control system, supporting automatic and manual operation, easy to operate and 1 operator is enough.
6. The whole plant is a integrated structure and can be put into container, quite easy for transportation and relocation.
1. Clear water system
It comprises water tank, water pump, pipeline, etc.
2. Emulsion system
It is made up of emulsion tank AB, flowmeter, emulsion pump, regulating valve, etc.
3. Bitumen Supply System
It is composed of asphalt tank, asphalt pump, asphalt pipeline, etc.
4. Emulsified bitumen System
It consists of emulsifier, sampling valve, heat exchanger, etc.
5. Heat Exchange System
It comprises heat exchanger, emulsified asphalt discharge pipeline, submersible pump (or sewage pump), cooling water inlet and outlet pipeline.
6. Heat Conducting Oil System
It is a closed-circuit system with automatic temperature control. Under the action of the heat conducting oil pump, the heat conducting oil heates the parts that need to be heated, and finally returns to the heat conducting oil pump.
7. Electrical Control System
It includes two control systems: manual control and automatic control.
8. Additive System (Optional)
9. Pneumatic control system (Optional)
It uses air compressor as power source and controls five pneumatic valves (normally closed) to open and close through five solenoid valves, which facilitates the opening and closing of water injection and drainage pipelines.
LR Series Bitumen Emulsion Plant
GLR Series Bitumen Emulsion Plant
Chip sealing
Slurry sealing
Your inquiry will be replied within 24 hours.
