Bitumen Decanting Unit
The job of bitumen decanting unit is to extract the solid bitumen by melting method usually from the barrels, bags, and wooden cases. Then the liquid bitumen will work for asphalt mixing equipments and other industrial purpose.The bitumen decanting unit is perfectly designed, safe, reliable and easy to operate. The low energy consumption and environmental pollution makes it the first choice of bitumen decanting unit.
- Model: DT-4 ~ DT-8, YDT-4 ~ YDT-8
- Product Capacity: 4-6 t/h ~ 8-10 t/h
- Total Power: 17 kw ~ 36 kw
Model | DT-4 | DT-6 | DT-8 |
Capacity | 4-6t/h | 6-8t/h | 8-10t/h |
Melting Type | Continuous | Continuous | Continuous |
Structure | split | split | split |
Bitumen Temperature | 120-140℃ | 120-140℃ | 120-140℃ |
Bitumen Storage Capacity | 11m3 | 17m3 | 27m3 |
Quantity of Barrels/Cycle | 18 or 20units | 28 or 32units | 42 or 48units |
Hot Capacity of Transfer Oil Heater | 400,000Kcal/h | 600,000Kcal/h | 800,000Kcal/h |
Transfer Oil Temperature | 200-240℃ | 200-240℃ | 200-240℃ |
Total Power | 26kw | 34kw | 36kw |
Weight | 15t | 20t | 24t |
Hot Oil System Dimensions | 5500x1800x2000mm | 7000x2200x2100mm | 7000x2200x2200mm |
Bitumen Melter Dimensions | 9000x2100x2550mm | 12000x2100x2550mm | 12000x2500x2550mm |
Model | YDT-4 | YDT-6 | YDT-8 |
Capacity | 4-6t/h | 6-8t/h | 8-10t/h |
Melting Type | Continuous | Continuous | Continuous |
Structure | Integrated | Integrated | Integrated |
Bitumen Temperature | 120-140℃ | 120-140℃ | 120-140℃ |
Bitumen Storage Capacity | 9.5m3 | 15m3 | 24.5m3 |
Quantity of Barrels/Cycle | 18 or 20units | 28 or 32units | 42 or 48units |
Hot Capacity of Transfer Oil Heater | 400,000Kcal/h | 600,000Kcal/h | 800,000Kcal/h |
Transfer Oil Temperature | 200-240℃ | 200-240℃ | 200-240℃ |
Total Power | 17kw | 17kw | 19kw |
Weight | 11t | 14t | 16t |
Dimensions | 9000x2100x2550mm | 12000x2100x2550mm | 12000x2500x2550mm |
Main components of this Equipment include heating chamber, barrel inverter, rail, asphalt droplets recycle system, diesel burner, built-in boiler (include heat transfer oil mantle layer), hydraulic propulsion unit, gantry crane unit, air duct heating system, pipeline heating system, bitumen pump and pipeline system, automatic temperature control system, automatic liquid level alarm system and electrical control system. All these components are installed on one substructure (or in the heating chamber), making the bitumen decanting unit an integrated structure.
This equipment was specially designed to decant and heat up drummed bitumen. The hot oil flows into bitumen melter to heat the melting chamber. Then the bitumen barrels (the upper covers removed by operators) were lifted by the electrical hoist on the beam of gantry crane and moved onto the barrel inverter. The barrels are bottomed up and pushed onto the tray on the rail. Heat transfer oil and hot emission air work together to heat the bitumen barrel. When bitumen become melted, it drops down to lower compartment, a melted bitumen pool, then bitumen pump starts and pump the liquid bitumen to bitumen storage tank through bitumen pipelines. When all the bitumen falls off the barrels, you can refill other barrels into the meltung chamber regardless of whether the melted bitumen pool is empty.
2. Thermal oil furnace inside the main body, small, flexible and easy to operate.
3. The equipement is given the ability to turn over the barrel, no need to do it yourself.
4. Releases no air pollution, processing part is well protected and sealed.
5. Auto temp-control and bitumen leveling system makes it smart.
6. Low requirement and cost on the transportation, because of its excellent structure.
7. Install it anywhere you want, leave your excavator away, it's very simple.
8. Famous burner brand makes it more trustworthy.
9. Longer service life.
1. Select the best location based on the site environment; lay the foundation according to the drawing. Notice that the cart trail must be in strict accordance with the basis of a predetermined angle in the drawing, so the cart can go smoothly into the bitumen decanting unit.
2. Before use, inspect the bitumen decanting unit first, including the pipes, valves, etc. Then you can start the machine while ensure the necessary preheating procedure. Once the melting chamber reaches 150 ℃, you can do the rest work.
3. In order to ensure the melting speed, you need to keep the heating trough clean to ensure that the outlet tube is smooth.
4. To maintain the performance of the furnace and components, cleaning and painting the surface each year are necessary.
5. Observe the heat exhaust pipe frequently, immediately handle it when you find leak or anything.
A. Split type bitumen drum decanting unit DT series
B. Integrated type bitumen drum decanting unit YDT series
Your inquiry will be replied within 24 hours.