Bitumen melting machines
 
 

Bitumen Decanting Machine

The job of bitumen decanting machine is to extract the solid bitumen by melting method usually from the barrels, bags, and wooden cases. Then the liquid bitumen will work for asphalt mixing equipments and other industrial purpose.The bitumen decanting machine is perfectly designed, safe, reliable and easy to operate. The low energy consumption and environmental pollution makes it the first choice of bitumen decanting plant.

  • Model: LTT-4 ~ LTT-8H
  • Capacity: 2t/h ~ 10t/h
  • Quantity of Barrels/Cycle: 20 ~ 40
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Main Parameters of Bitumen Decanting Machine
Model LTT-4 LTT-6 LTT-8H
Capacity 2-4t/h 4-6t/h 8-10t/h
Bitumen Storage Capacity 5m³ 9m³ 12m³
Quantity of Barrels/Cycle 20 28 40
Bitumen Temperaature 100℃ 100℃ 100℃
Working Pressure of Hydraulic System 0.8Mpa 0.8Mpa 0.8Mpa
Stroke of Hydraulic Cylinder 1,300mm 1,300mm /
Electric Hoist Model ICD1T ICD1T Hydraulic Drum Inverter
Outline Size(L×W×H) 7100×2200×2550mm 9100×2200×2550mm 10300×2200×2500mm
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Main Components of Bitumen Decanting Machine

Main components of this Equipment include heating chamber, barrel inverter, rail, asphalt droplets recycle system, diesel burner, built-in boiler (include heat transfer oil mantle layer), hydraulic propulsion unit, gantry crane unit, air duct heating system, pipeline heating system, bitumen pump and pipeline system, automatic temperature control system, automatic liquid level alarm system and electrical control system. All these components are installed on one substructure (or in the heating chamber), making the bitumen decanting machine an integrated structure.

Working Principle of Bitumen Decanting Machine

This equipment was specially designed to decant and heat up drummed bitumen. The hot oil flows into the bitumen decanting machine to heat the melting chamber. Then the bitumen barrels (the upper covers removed by operators) were lifted by the electrical hoist on the beam of the gantry crane and moved onto the barrel inverter. The barrels are bottomed up and pushed onto the tray on the rail. Heat transfer oil and hot emission air work together to heat the bitumen barrel. When bitumen becomes melted, it drops down to a lower compartment, a melted bitumen pool, then the bitumen pump starts and pumps the liquid bitumen to the bitumen storage tank through bitumen pipelines. When all the bitumen falls off the barrels, you can refill other barrels into the melting chamber regardless of whether the melted bitumen pool is empty.

Main Features of Bitumen Decanting Machine
1. It utilizes both burning air and oil heating pipe to melt the bitumen, more beneficial for clients.
2. Thermal oil furnace inside the main body, small, flexible, and easy to operate.
3. The equipment is given the ability to turn over the barrel, no need to do it yourself.
4. Releases no air pollution, processing part is well protected and sealed.
5. Auto temp-control and bitumen leveling system makes it smart.
6. Low requirement and cost of transportation, because of its excellent structure.
7. Install it anywhere you want, leave your excavator away, it's very simple.
8. Famous burner brand makes it more trustworthy.
9. Longer service life.
Installation and Precautions of Bitumen Decanting Machine

1. Select the best location based on the site environment; lay the foundation according to the drawing. Notice that the cart trail must be in strict accordance with the basis of a predetermined angle in the drawing, so the cart can go smoothly into the Melting Machine.
2. Before use, inspect the bitumen decanting machine first, including the pipes, valves, etc. Then you can start the machine while ensuring the necessary preheating procedure. Once the melting chamber reaches 150 ℃, you can do the rest work.
3. In order to ensure the melting speed, you need to keep the heating trough clean to ensure that the outlet tube is smooth.
4. To maintain the performance of the furnace and components, cleaning and painting the surface each year are necessary.
5. Observe the heat exhaust pipe frequently, immediately handle it when you find leak or anything.

Types
bitumen packed by barrels
Drummed bitumen decanting machine, used to melt the bitumen packed by barrels
bitumen packed by bags
Bagged bitumen decanting machine, used to melt the bitumen packed by bags
 bitumen packed by wooden box or others
Block bitumen decanting machine, used to melt the bitumen packed by wooden box or others

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